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Replacing the thermal stencil in HP 1005

In this article we want to show you how to replace the thermal stencil in the HP 1005 printer.

All actions can be divided into two stages: disassembly and assembly of the printer.

Disassembling the printer and the thermal block.

To start, you need to remove the side cover. Unbolt the two bolts (Figures 1, 2). Pry of the triggers (Figures 3, 4).

замена термопленки HP

Figure 1

разборка принтера hp

Figure 2

разбираем hp

Figure 3

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Figure 4

Once you have removed the cover you need to remove the scanner. First you need to disconnect the ribbon cable that leads to the plate (Figure 5).

плата hp

Figure 5

Then disconnect the scanner fastening, for this you need to pressure on the trigger and remove the fastening (Figure 6). Then push up and remove another fastening (Figure 7).

разбираем hp

Figure 6

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Figure 7

Then lift the scanner at 90 degrees and remove it (Figure 8)

сканер hp

Figure 8

Then you need to remove the top cover. For it you need to press on the trigger and remove the fastening (Figure 9, 10).

ремонт hp

Figure 9

ремонт hp

Figure 10

The top cover is removed just like the scanner. Remove the back cover by unbolting the one bolt and pry off it in two places (Figure 11).

разбираем термоблок hp

Рис. 11

Remove the paper tray, for this you need to press on the two triggers (Figures 12, 13).

Figure 12

Figure 13

Remove the front cover by removing the two triggers on each sides (Figure 14).

разбираем hp

Figure 14

Unbolt the four bolts and remove the top cover (Figure 15, 16).

Figure 15

Figure 16

Now we can see the thermal block. In order to take it off you need to unbolt three bolts and remove the ribbon cable that leading to the plate.  In Figures 17 and 18 shows the bolts, and in Figure 19 shows the ribbon cable. In Figure 20 you need to disconnect the terminal.

Figure 17

снимаем печку

Figure 18

снимаем печку

Figure 19

снимаем печку

Figure 20

Remove the thermal block and now you can see the breaking thermal stencil you need to replace (Figure 21)

порванная термопленка

Figure 21

Starts dismantling the thermal block. First you need to unblt two bolts and remove the cover (Figure 22, 23, 24).

разбираем печку

Figure 22

разбираем печку

Figure 23

разобранная печка

Figure 24

Then you need to remove two springs, which press the stencil to the rubber roller (Figure 25, 26) and remove all the thermopile with torn stencil.

термоблок hp

Figure 25

термоблок hp

Figure 26

We remove the side lock from the thermopile, carefully prying off the triggers (Figure 27, 28).

печка hp

Figure 27

пленка

Figure 28

Remove torn stencil and clean the entire surface with a clean rag with acetone (Figure 29, 30).

разбираем термоблок

Figure 29

термоблок

Figure 30

Grease the cleaned surface with the fuser oil. We put on a new stencil, put on the side lock and install the thermopile to its seat. It will be like in Figure 31, 32.

 

термоблок

Figure 31

термоблок hp

Figure 32

Set the cover on its place, draw two bolts up tight (Figure 33).

Figure 33

We've assembled the thermal block. Install it on its place and set the ribbon cables. Insert them into the plate. Unbolt the thermal block by using the 3 bolts (Figure 34, 35, 36, 37). 

разбираем термоблок

Figure 34

Figure 35

сборка hp

Figure 36

Figure 37

Put on the top cover, unbolt the four bolts (Figure 38, 39).

Figure 38

Figure 39

We put on the front cover and two triggers (Figure 40).

Figure 40

We put on the back cover and unbolt the one screw. Put on the triggers (Figure 41).

Figure 41

Put on the top cover and insert the scanner (Figure 42, 43). The ribbon cables insert into the slots on the motherboard (Figure 44). Put on the side cover of the printer, unbolt the two bolts. Insert the paper tray. Connect the power supply. The MFP ready.

Figure 42

Figure 43

Figure 44

 

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